In a lab in Catania, Italy, on a fine day in May
2001, white-coated researchers connected probes to a
sliver of semiconductor, turned on the current, and
smiled as bright green light poured from the device.
Sure, by then the world was already awash in green,
blue, and purple light-emitting diodes, all of them
fabricated from gallium nitride and other exotic
compound semiconductors. But in that lab demo four years
ago, the green glow came not from gallium nitride but
from silicon. And at the time, most people in the
semiconductor industry would have told you that silicon
was pretty much worthless at turning electricity into
light.
ILLUSTRATION: BRYAN CHRISTIE
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Despite its bad reputation in optoelectronics,
silicon is arguably the most important and intensively
studied material known to humankind. In the five decades
since the invention of the silicon transistor,
electronics and integrated circuits made from the
material have comprehensively transformed the world,
from the way we work and communicate to how we shop and
entertain ourselves.
Silicon makes up the microprocessors, memory, and
other chips and devices that constitute more than 85
percent of semiconductors sold—worth US $213 billion
last year worldwide. But less than $14 billion was spent
on optoelectronics, including the lasers that drive data
through the optical fibers that crisscross the planet
and the countless LEDs that flash from video billboards
and on streetlights that tell you when it's safe to
cross an intersection.
Silicon's absence from critical optical applications
has long bothered semiconductor specialists. If photons
could be easily coaxed from silicon, we could do
marvelous things. Imagine plugging your office PC into
an optical-fiber local area network and pulling files
from a distant server at tens of gigabits per
second—enormous, high-definition video files popping
onto the screen instantaneously. Optical fibers linking
the microchips within a PC would accelerate its
computing speed as bandwidth bottlenecks from its
motherboard's copper wiring disappeared.
The key to that vision is the fabrication of
efficient, electrically driven light sources that work
at room temperature and are produced using materials and
processes compatible with the manufacturing methods
currently used to make ordinary silicon memory and
microprocessor chips.
Fiber-optic links are now reserved mostly for
long-distance telecommunications. But with huge
multimedia files hopping from computer to computer, that
kind of bandwidth is increasingly needed everywhere,
from local networks right down to the links between
chips inside computers. And even in the long-distance
links, the benefits of fully integrated optics and
electronics would be enormous.
At either end of a fiber-optic link are electronics
that route the data down the right path and allow
countless conversations and data channels to occupy a
single line. With lasers built right into the silicon,
the electronics could be more closely and efficiently
integrated and could cost a lot less.
Compared with the optoelectronics that drive data
across continents, the silicon systems that channel,
distribute, and store the torrents of bits are cheap.
That's because the worldwide microelectronics industry
has cumulatively invested trillions of dollars in
building up an industrial infrastructure devoted to
designing and manufacturing silicon-based
microelectronics in high volumes at low cost. The cost
savings go right down to the level of raw materials.
Silicon is one of the most common elements on earth,
and a silicon wafer, essentially made from sand, costs
just pennies per square centimeter. But lasers and LEDs
are made of exotic substances called III-V
semiconductors—from their columns on the periodic table
of the elements. These materials, which include gallium
arsenide and indium phosphide, cost anywhere from 30 to
200 times as much as silicon. What's worse, much of the
manufacturing infrastructure and knowledge about how to
make integrated circuits in silicon is useless for
making chips from III-V semiconductors.
To unite the worlds of microprocessors and lasers, we
need cheap, integrated optoelectronics made from
silicon. And the heart of such optoelectronics will be a
laser. Although a silicon laser was always considered a
long shot, academic institutions, research labs, and
semiconductor companies have spent millions of dollars
in pursuit of it. And now, at last, some are close.
Intel Corp., in Santa Clara, Calif., for example,
announced in January that it had found a way to power a
silicon-based laser with a conventional one. The
technique allows engineers to integrate the silicon
laser on the same chip with such standard computing fare
as logic circuits and memory cells, as well as critical
optical components such as the modulators that encode
electronic bits onto the light beam. But the scheme does
not eliminate the rather expensive III-V semiconductor
laser; it just makes it cheaper to use. To be rid of the
costly III-V compounds altogether, you'd need a silicon
chip that turns electricity directly into laser light.