Today, after five years
of work, the network is launching a
little more slowly than expected. The Juan de Fuca plate
straddles the Canadian-U.S. border, with a smaller part
in Canada. So U.S. partners were to bear the brunt of
the cost: 70 percent. But the U.S. funding has stalled,
forcing NEPTUNE's proponents to start small.
Instead of lighting up the entire Juan de Fuca plate,
NEPTUNE will at first cover just its northern third.
What was originally planned as a 3000-km network
touching 30 sites of interest will launch as an 800-km
loop with instruments at two or three sites along it.
Yet even in its truncated state, NEPTUNE poses a
daunting technological challenge. "There's significant
innovation in almost every facet," says Peter Phibbs,
associate director, engineering and operations, for the
Canadian team. "Making a communications system work in
3000 meters of water is not trivial." The power
engineers, adds Phibbs, had to start from scratch.
Recognizing the complexity and ambition of the
task—particularly in light of tight budgets—the
NEPTUNE collaborators hatched two preliminary projects,
called MARS and VENUS, to test the parts before tackling
the whole. MARS stands for the Monterey Accelerated
Research System and VENUS for the Victoria Experimental
Network Under the Sea. The real action begins this month
as these preliminary projects go into the water.
In a sleepy inlet off the southeast shore of
Vancouver Island, VENUS engineers from the University of
Victoria will test the interface between the power and
data infrastructure planned for NEPTUNE and a cluster of
scientific instruments—hydrophones, seismometers, and
the like. Meanwhile, MARS engineers from the Monterey
Bay Aquarium Research Institute, in Moss Landing,
Calif., will subject the NEPTUNE infrastructure to
crushing pressures in an 800-meter-deep canyon west of
the aquarium [see photo, "Coming In for a Landing"].
If these smaller projects work, NEPTUNE itself could
hit the water in 2007, setting oceanography on a new
course. Scientists around the world are watching its
progress and planning their own cabled observatories.
Japan's proposed ARENA observatory, for one, is of
similar scale to NEPTUNE, and Europe's ESONET would
outline the entire continent.
While NEPTUNE is not the first attempt to build a
cabled undersea observatory, it is by far the biggest
and would deliver the infrastructure and engineering
knowledge needed to make such observatories routine. If
NEPTUNE fails, it would knock the wind out of the cabled
observatory movement, and ocean science could remain
stuck in its half-blind state for many years to come.
MARS is a trial
run of a science node carrying NEPTUNE's full
power and bandwidth in deep water. If all goes according
to plan, this month engineers will sink the node and the
electric and fiber-optic cable that will link it to
shore, turn it on, and hope for the best.
The node is a waterproof titanium vault protected by
a truncated pyramid of steel the size of a small car.
Packed within the titanium is communications equipment
to translate optical signals to electronic ones, route
the signals, and then send them out again on copper
cables to nearby instruments or via laser along optical
fibers to other undersea nodes [see illustration,
"Inside a
Node"].
But MARS's main purpose is to demonstrate power
conversion at the high voltage needed for NEPTUNE. It's
not uncommon to transport power over long distances as a
very high dc voltage to limit current losses. What is
uncommon is to convert that power to lower voltage for
use under nearly a kilometer's depth of water. Like
NEPTUNE nodes, MARS must step down 10 kilovolts of dc
power on the cable from the shore to a more useful 400
volts.
Designing and building a converter to do this fell to
Harold Kirkham, a principal engineer at JPL's Center for
In-Situ Exploration and Sample Return, and Vatché
Vorpérian, JPL senior engineer and an IEEE Fellow [see
photo, "Masters of
MARS"].
The design constraints were tight. The MARS and
NEPTUNE converters must handle 2 to 5 kW each—about
what it would take to power a dozen big-screen plasma
TVs—and fit in a meter-long pressure tube. JPL's design
keeps the converter to a manageable size by stringing
together 48 small high-frequency converter modules
rather than using one or a few large low-frequency
converters.
The modules operate on the same principle as the
switched-mode power supply you might find in any modern
piece of consumer electronics. Within each module,
high-frequency transistors switch the dc to ac, a small
transformer steps the voltage down, and a rectifier
circuit turns the ac back to dc. Each of the 48 modules
performs a 200- to 50-V conversion, and the outputs are
tied together in groups of eight to deliver 400 V.
"You bolt together the outputs, so they're forced to
be the same voltage, but unfortunately that doesn't mean
that the inputs have to be the same," says Kirkham. And
the inputs are the real danger: the slightest loss of
coordination among the high-frequency switches can
expose one module to the entire 10-kV input, which would
instantly fry it. Vorpérian found a solution that
prevents such an undersea barbecue by using a single
controller reading a single output signal to coordinate
all 48 modules.
Getting repairs done in 1000 meters of water is not
easy—when it is possible at all. So the converter's
reliability was a top priority. The converter is
designed to be able to lose any one of its 48 modules
without failing. And the node carries within its
titanium pressure case two complete converters; if one
shuts down, the backup automatically kicks in. "We think
the failure rate from a converter should be
extraordinarily low," says Kirkham. "It might not even
be measurable."
That is, once it's ready to launch. As late as this
past September, JPL engineers were still troubleshooting
start-up problems plaguing the power converter, and
Kirkham was grumbling over MARS's oceanography-scale
budget, which precluded the full degree of quality
engineering and fault analysis that would be lavished on
space-bound equipment.
MARS's plan
is to start with a technology demonstration and add
science instruments to its experimental node in the
years to come. In contrast, the other NEPTUNE test bed,
VENUS, led by the University of Victoria's Tunnicliffe,
will do lots of science right from the start [see
photos, "Victorians"]. The point of
VENUS is to demonstrate a system for sharing 400 V of dc
power and high-speed communications among a bevy of
underwater instruments. The number of instruments that
can be integrated will determine how much science each
of NEPTUNE's nodes will be able to deliver.
VENUS is basically a smaller version of the MARS node
that does only data conversion rather than both data and
power. It turns electronic data from the science
instruments into optical signals for transport to the
shore and routes commands coming down from shore to the
right instruments. Tunnicliffe's team plans to install
VENUS this month in 80 meters of water in the Saanich
Inlet, 1.5 kilometers offshore of the southernmost part
of Vancouver Island. Beginning this coming winter, a
cable carrying an optical fiber and a 400-V dc line will
power 15 instruments attached to the VENUS node. A
second node planned for the nearby Strait of Georgia
should interface with more than 40 instruments by the
fall of 2006.
Most of VENUS's complement of scientific equipment is
adapted from standard oceanographic fare. However, the
project is also financing one novel device specially
built to exploit VENUS's high-bandwidth two-way
communications: a remarkably versatile array of
hydrophones designed to triangulate and track a much
broader range of sounds than any previous instrument.
VENUS's array will pinpoint sounds ranging from the low
grumble of container ships (thought to disturb the local
killer whale population) to the high-frequency sound of
wind, rain, lightning, and the chirp of herring passing
gas.
The VENUS designers initially envisioned wet-mating
most instruments directly to the nodes—that is,
plugging them in underwater. But that scheme looked
unrealistic once they discovered that the required
connectors cost roughly US $8500 per pair.
Their solution is a custom-built interface that will
sit between the node and the instruments: the Science
Instrument Interface Module, or SIIM. Several SIIMs can
be wet-mated to a node, and they act as platforms that
can serve 10 or more instruments hard-wired to them. So
instead of needing one wet-mate connector per
instrument, NEPTUNE and VENUS may need only one for
every 10. Importantly, converting the node's 400 V to
the instruments' 24 V is performed in the SIIM rather
than the node, reducing complexity and heat in the node
and making it more reliable.