Photo: Randy Lamb/University of California,
Santa Barbara
|
Brilliant!: Shuji Nakamura and the Revolution
in Lighting Technology by Bob Johnstone;
Prometheus Books, Amherst, N.Y., 2007; 316 pp.,
illustrated; US $28; ISBN 1-591-02462-5
|
Thomas Alva Edison had plenty of help when he invented
the first practical incandescent lightbulb more than 125
years ago. By contrast, Shuji Nakamura was working
virtually alone at a small, obscure Japanese company in
1992 when he developed the bright blue light-emitting
diode, or LED, that now promises to supplant that bulb
in many applications. Since then, Nakamura has become a
celebrity in Japan, a litigant in a high-profile
lawsuit, a California resident, the winner of the 2006
Millennium Technology Prize, and a wealthy man.
This is clearly a great subject for an engaging book,
and author Bob Johnstone does not disappoint. In
Brilliant! Shuji
Nakamura and the Revolution in Lighting
Technology, he weaves a lucid, captivating
narrative around Nakamura's struggles to achieve his
luminous dream. This was no easy task for a product
development engineer at Nichia Chemical Industries, a
tiny company in Anan on Japan's southern, and quite
rural, island of Shikoku. Were it not for an owner and
chief executive at Nichia with enough patience and
wisdom to invest more than US $1 million in Nakamura's
research, the world might still be waiting for the
solid-state lighting revolution to begin.
Nakamura was working with indium-gallium-nitride, a
compound-semiconductor alloy most other researchers had
dismissed as useless for LED manufacturing because of
its many defects. But Nakamura's isolation from the
major academic and industrial R&D communities proved
a blessing in disguise. He plodded stubbornly ahead on
his own, modifying industry-standard chemical
vapor-deposition equipment to achieve the uniform,
nanometers-thin layers needed to emit copious blue
light. Even a new Nichia chief executive adamantly
opposed to this research could not prevent—but only
delay—Nakamura's signal achievement: a device, as
Johnstone says, that is "100 times brighter than
commercial silicon-carbide blue LEDs, bright enough to
be seen in broad daylight." In a word, brilliant!
Jaws dropped when Nichia announced his breakthrough a
year later, and overnight, Nakamura became a celebrity
in Japan. Two days after they learned about it, top
executives of Cree Research, a Durham, N.C., firm that
was the market leader in silicon-carbide blue LEDs,
rushed to Tokyo to meet their Nichia counterparts and
propose an industry alliance. But the Japanese phosphor
maker was interested only in selling blue diodes to
these gaijin customers. So,
according to Johnstone, Cree plotted its counterattack,
ramping up its own gallium-nitride production line and
repeatedly trying to lure Nakamura away.
Instead, the loyal Nichia engineer, not understanding
stock options or their value, remained at his lab bench,
turning out ever brighter and more versatile diodes and
staying giant steps ahead of the astonished competition.
By increasing the indium content, for example, he
achieved bright green LEDs. And in 1996 he again stunned
the compound-semiconductor industry with his
announcement of the world's first blue-violet laser
diode, something others had thought impossible.
Why all the excitement over bright blue diodes? Simply
because they are the crucial key—the sine qua non—to
generating bright white light. Red and green light
combined in the proper proportions with blue yields
white. The red and green can come either from other LEDs
or from the blue LED itself, using phosphors to convert
part of its output to lower-frequency light. Bright blue
LEDs made it possible to take dead aim at the
multibillion-dollar lighting industry, which still had
its feet firmly planted in Edison's
more-than-century-old technology.
Already LEDs have surpassed incandescent and halogen
bulbs in lumens per watt, the key figure of merit
reflecting how much electrical power is converted into
emitted light. With lifetimes ranging from 50 000 to 100
000 hours, they are more economical over the long run,
too. During the past year, LEDs have exceeded 100 lumens
per watt in the laboratory, a level that only the best
fluorescent tubes can attain.
Industry watchers expect that such high-efficiency
LEDs will hit the general illumination market later this
year. Once that happens, the revolution will begin in
earnest—helped along, as it now appears, by government
initiatives to curtail incan descent lighting as a way
of reducing fossil-fuel consumption.
Johnstone offers readers much more than a Nakamura
biography, for this is also an insightful first look at
several key players in a solid-state lighting industry
that is already grossing more than $4 billion annually.
Besides chip makers like Cree and Nichia, there are
brash new start-up firms, such as Color Kinetics of
Boston and Permlight Products of Tustin, Calif., which
package LEDs into complete lighting systems for
architectural and residential uses. Another company,
Carmanah Technologies Corp., in Victoria, B.C., Canada,
marries LEDs with photovoltaic cells to produce
stand-alone systems for solar-powered, off-grid
applications.
The founders of these small firms are all serial
entrepreneurs who have finally found their lives'
callings and who embrace them with near-religious zeal.
Johnstone obviously shares their evangelical spirit, but
it can get in the way of his reporting. There will be
losers as well as winners in this high-stakes game, and
he does not help his readers determine which companies
will survive the inevitable shakeouts.
Also missing from Johnstone's account is the
400-kilogram gorilla: Royal Philips Electronics, in
Amsterdam, which in 2005 bought up the rest of San
Jose-based Lumileds Lighting, the joint venture it
established in 1999 with Agilent Technologies, of Palo
Alto, Calif. This team boasts some of the best
researchers in the LED lighting industry, together with
the systems integration abilities and marketing savvy of
one of the biggest electronics manufacturers in the
world. It will be hard to beat.
Near the end of the book, Johnstone returns to the
topic he knows and relates best, the saga of Shuji, the
name by which Nakamura is recognized throughout the
industry. Finally succumbing to U.S. blandishments in
1999, Nakamura accepts a tenured position as the Cree
Professor of Solid State Lighting and Display at the
University of California, Santa Barbara.
But before he can resume his research there, he gets
slapped with a lawsuit by Nichia for purportedly leaking
trade secrets to its archrival, Cree. Shuji fires back
with a countersuit against his old employer for a decent
share of the profits that all his inventions and patents
have generated. The parties carry their highly
publicized case to the Tokyo High Court but then settle
in early 2005, allowing Nakamura to concentrate again on
his beloved gallium-nitride research.
The next chapter comes after you close the book's
final page. In early 2007, Nakamura announced yet
another breakthrough, this time in blue-violet laser
diodes [see "A New Blue Laser" at http://spectrum.ieee.org/mar07/4988].
This advance promises to do for semiconductor lasers
what his blue LEDs have already done for lighting.
Johnstone's Brilliant! is a
superb introduction to this dramatic story of high
technology in action, which continues to this day.