In the
digital- and video-processing sections
(indicated in red), there are lots of surface-mount
components. Leave them alone, along with the various
chips that are soldered to the board. The capacitors,
however, are all fair game. You can again use the Sanyo
Oscon, Panasonic FCs, or Nichikon UHE or FG/KZ series.
The Sanyo Oscon capacitors are harder to find, but you
can buy them from Capacitors Plus Inc., +1 800 422 7758.
The Panasonic parts listed in the sidebar [see table,
"Replacement Parts Selection"] for both the power supply
and digital circuits should run about $25 for the whole
set, and equivalent Nichicons about $5 to $10 more.
Replace capacitors with those of the same values and
watch your polarity. The capacitor values can be
critical here and should not be changed as we did in the
power supply. This swap will improve the power delivery
to the ICs.
Next, you will protect the player's oscillating clock
crystal from outside vibrations. This clock provides the
timing reference for the various circuits, such as the
digital-to-analog converter chip. Basically, the output
of the clock is a square wave. Ideally, the "on" and
"off" portions of the square wave are all of identical
length. In reality, there is some variation, which is
known as timing error, or jitter. Jitter introduces
small but audible errors in the analog output. It comes
from several sources, such as mechanical vibration of
the crystal, and also from spurious voltage variations
in the power supply and elsewhere on the circuit board.
It's easy to reduce the jitter that comes from
mechanical vibration. Press a small piece of
heat-resistant rope caulking, like Mortite, firmly over
the chip and to the board on both sides (see photo,
"Tick-Tock").
To go further than this in reducing jitter would mean a
rather more significant outlay of funds. Several
companies sell sophisticated clock circuits meant to
replace the stock clocks in disc players. Two examples
are the Superclock3 from Audiocom International Ltd.,
Pembroke Dock, Wales, and the LClock XO3 from LC Audio
Technology in Holstebro, Denmark. These replacement
clocks cost between $200 and $300 and will require more
technical knowledge to implement than I can give you
here. They can, however, very dramatically improve the
performance of a digital player.
For more information, see
http://www.audiocom-uk.com/store/product.asp?P_ID=129
and
http://www.lcaudio.com/index.php?page=4.
In the analog-signal processing section of the board,
the analog output sound signal from the digital-analog
converter chip is filtered and amplified before it goes
out through the RCA jacks to your amplifier. This is a
very critical area that distinguishes different player
designs; often the hardware designer will have included
circuits in this section that alter the signal as it
passes through. My view is that the audio signal should
get to the output jacks in as pure a form as possible.
There are a few options here.
One is to replace the op-amps and surrounding
capacitors. Whether you will actually be able to do this
may depend on factors beyond your control. If the op-amp
chips are surface-mounted directly to the board, and if
you don't have a lot of soldering experience, you may
want to skip to the second option.
The op-amps in inexpensive players cost pennies and
sound like it. Many different op-amps are available over
quite a range in price; different choices will create
different flavors of sound. Like so many other things,
it all comes down to taste and budget. However, you will
need quite a bit of knowledge before you attempt to
substitute op-amps. There are many different types, and
you need to understand the circuit to make the right
choice. Do you need a dual or quad op-amp? Does the D/A
chip have a current or voltage output? What are the
impedance or filtering characteristics that are
required? There is also the price to consider. Many
audio tweakers consider the Burr Brown OPA627 to be the
best of its type; however, they can cost $20 each and
may not get you substantial improvements over midrange
op-amps. Counterintuitive though it may seem, in the
world of audio, components that have the most impressive
specs don't necessarily result in the highest quality
sound. This is where the art comes in, and this is where
professional modification installers earn their money. I
simplified this complexity in my player by bypassing the
op-amps completely and using a set of coupling
capacitors. More on this later.
As far as you are concerned, this is a good time to
decide whether you want 5-channel surround sound or are
content with 2-channel stereo (CDs play in stereo only;
SACD and DVD-A are either 2-channel or 5-channel). If
you want the full 5.1 sound experience ("point one" is
the subwoofer), you'll need to address all 6 channels.
With stereo, you'll need to address only two.
Replace the op-amps on the board with your op-amps of
choice, or experiment with different op-amps, or leave
the stock ones alone (recommended if you don't know what
is required) and improve the surrounding components. The
small capacitors surrounding the op-amps are critical to
the resulting sound and should be replaced with
higher-quality ones—of the same capacitance—like the
Black Gate NX series capacitors. These small Black Gates
may cost as much as $2 each, but they are considered to
be the best you can buy for this application.
"Less is more" is the philosophy of a second method to
tweak the analog signal processing of your DVD player.
Here, you'll take the signal directly from the
digital-analog converter (DAC chip, pass it through
coupling capacitors, and route it directly to the RCA
outputs, resulting in a smoother musical sound that is a
little less punchy than what you can get with upgraded
op-amps. This option works only for disk players that,
like the Toshiba SD4960, have voltage-output DAC chips.
It will not work for players that have current-output
DAC chips. To find out which type your player has, look
at the chip or the schematic to find out which specific
DAC chip is installed, and then consult the
manufacturer's data sheet for that chip. If you're going
with this option, first identify the first set of
capacitors from the DAC outputs (see photo, "Totally Tweaked"). All
modern DVD players will have a separate set of outputs
for 2-channel vs. 5.1-channel surround sound; choose the
set appropriate for your sound system. Remove these
capacitors and attach a 30-gauge wire to the DAC chip
side, labeling each wire for the correct channel and
output jack—left, right, front, and back. Leave the
subwoofer channel going through the existing op-amps to
give that a punchier sound.
Connect the end of each wire to a separate 1.0 µF,
high-quality bipolar polypropylene capacitor. Some
popular choices of these low-loss high-voltage
capacitors are Auricap, Solen, Hovland, and Sonicaps.
These can cost from $10 to $50 per pair. Each brand
affects the sound in slightly different ways—again,
this is where the art comes in. (I used Sonicaps.)
Connect the other end of the capacitor to the positive
terminal of the RCA output jack. Connect the negative
side of each RCA jack to a common grounding point on the
board (I soldered the wire to the original RCA's
negative connection point).
Put a 300-picofarad silver-mica capacitor across each
RCA jack, attaching it from the positive terminal to the
negative terminal (i.e. ground). This will help filter
any radio-frequency and switching noise that your player
may output. Ultimately, the sound is clearer without
these, but in some cases they may be critical; it is
always a good idea to shunt all possible RF noise to
ground to avoid damage to your amplifier or speakers.
There is one more option, a really expensive one. LC
Audio Technology makes a circuit it calls the Zapfilter
Mk2 that goes in place of the op-amps. It is a high-end
solution and a price tag to match: a cool $270 for 2
channels. LC Audio offers a package deal with its LClock
unit, at $540.79. Of course, this sum is more than twice
what the Toshiba player and all the other parts will
cost you all together. But, hey, if you're feeling
flush, have lots of confidence in your soldering skills,
and really want to go all out, this is a great way to do
it.
Regardless of which way you go, replacing the stock
nickel RCA jacks with better-quality ones is considered
standard operating procedure. Nickel is a ferrous metal
and should be avoided in the signal path. Get
gold-plated jacks if you must, but make sure they don't
have any nickel under the gold (most of them do). Better
choices are available from Cardas Audio and Kimber
Kable; you can't go wrong with any of the jacks that use
silver and rhodium over copper. Whatever you use, be
sure to test them after you've installed them to make
sure they haven't become grounded to the chassis.
The last thing you'll tinker with is the case and the
transport—the mechanical device that spins the disk.
Here, vibration is your enemy. Use more of the rope
caulk you used to dampen the clock crystal and apply it
liberally to the exposed areas of the transport,
including the underside of the drawer. Make sure all
moving parts still have plenty of clearance. Spread more
rope caulk on the case sides, under the main circuit
board and on the inside of the top cover. For these
latter regions, you can cut peel-and-stick floor tiles
to fit under the board and on the inside of the case
cover. Again, be sure of your clearance. If you used
polypropylene capacitors for the output, use more rope
or silicon caulk to fasten them tightly to the case.
Clean your solder connections with alcohol and a Q-tip
to remove any remaining flux, carefully screw the board
back into the case, reconnect the ribbon cables and
power cord, snap the front piece back on and replace and
screw the cover back on top. Plug it in and turn it on.
No sparks or smoke? Terrific! Put a disk in and test it
to make sure everything is in working order. Then spin a
disk on auto-repeat for a day or two to "burn-in" the
unit; the sound will surely improve during burn-in.