Let's say it's 2010, and you're boiling off
midlife ennui or burnishing your golden years in
time-honored fashion: by zooming around in a
high-performance road machine. The car accelerates
powerfully, and yet it moves quietly and nimbly,
slaloming through curves like a go-cart. Best of all, it
sips gas like a connoisseur enjoying 40-year-old
Armagnac. Would you believe you owe these rejuvenating,
guilt-free thrills to a bunch of capacitors?
Not just any capacitors, of course. To understand
what's going on under the hood of this car, you'll need
to leave behind the Lilliputian world of the picofarad
and the microfarad and enter the realm of the kilofarad.
It is a place where NessCap Co., in Yongin, South Korea,
holds sway.
NessCap is one of about 10 makers of ultracapacitors,
devices that can store so much charge that they are
beginning to blur the functional distinction between the
capacitor and the battery. And according to some
experts, nobody does it better than NessCap, which
offers a unit rated at an impressive 5000 farads at 2.7
volts in a package a little bigger than a half-liter
soda bottle. NessCap's capacitors "perform as well as or
better than any others we've ever tested, in terms of
energy and power density," says Marshall Miller, a
research engineer at the University of California at
Davis, where he specializes in testing advanced
capacitors and other devices.
Ultracapacitors made by NessCap and others are just
now starting to show up in products ranging from toys to
experimental buses, basically as alternatives to
batteries. The worldwide market isn't large; it was just
US $38 million in 2002, the most recent year for which
figures are available, according to the research firm
Frost & Sullivan, in San Antonio. But NessCap and
the handful of other makers of the largest
ultracapacitors all have their sights set on the
automotive market, which could do for their business
what the iPod did for sales of MP3 songs. Frost &
Sullivan, at least, is a believer; the company
optimistically predicts total 2007 revenues for
ultracapacitors of $355 million.
On paper, anyway, the idea is not far-fetched. In
comparison with batteries, ultracapacitors can put out
much more power for a given weight, can be charged in
seconds rather than hours, and can function at more
extreme temperatures. They're also more efficient, and
they last much longer—in tests at the Idaho National
Engineering and Environmental Laboratory, in Idaho
Falls, upwards of 500 000 charge-discharge cycles have
been recorded. Automotive traction batteries, for
comparison, have much shorter lifetimes, particularly if
they are discharged deeply.
Pondering the relative strengths of capacitors and
batteries, Joel Schindall, associate director of the
Laboratory for Electromagnetic and Electronic Systems at
the Massachusetts Institute of Technology, in Cambridge,
says: "In all ways other than energy density, an
electric field is superior to chemistry for storing
energy regeneratively, because it is completely
reversible" and therefore intrinsically efficient and
durable. Part of Schindall's research focuses on
advanced materials that could be used as electrodes in
future ultracapacitors.
Ultracapacitors are now establishing themselves in
niches demanding a power source that can recharge
quickly, be sealed into a system that has to last for
years, or put out prodigious amounts of power in short
bursts. Tokyo-based Ricoh Co. is using them in copier
machines to store the energy needed to warm up the
machines quickly, minimizing time spent in the
energy-wasting standby mode. Makers of high-end car
stereo amplifiers are using ultracapacitors to deliver
the surges of power demanded by musical crescendos,
without straining the vehicle's battery.
Another use is in solar tiles; a new twist in
landscape architecture, they're used to guide
pedestrians at night, by storing solar-generated
electricity during the day and using it to power a small
light-emitting diode panel after dark [see photo,
"Bright
Idea"]. Sealed into a walkway, wall, or
staircase, these clear, rugged tiles have to last for a
decade or more, working without fail night after night,
withstanding subfreezing and sweltering temperatures
alike—criteria only ultracapacitors can fulfill.
And then there are cars. The hybrid-electric vehicle,
in its various forms, is poised for an increasing share
of the automotive market in several parts of the world,
including the United States. And ultracapacitors have
already found their way into hybrids, albeit in a minor
role: hardly noticed among the Toyota Prius's many
celebrated technical breakthroughs is the fact that it
uses ultracapacitors, from Panasonic, to power an
electric-hydraulic pump in the mechanical braking
system.
It's just the start of what some experts say
ultra-capacitors will do for hybrids. For example, with
their lightning-fast charge and discharge capability,
ultracapacitors could handle the power surges needed for
accelerating, allowing engineers to use a smaller
battery pack in the vehicle (and eventually, perhaps, no
battery pack at all). Shielded from high-current pulses,
the batteries would last longer, too.