PHOTO: Fairchild Semiconductor
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The folks at Fairchild Semiconductor Corp. are tooting
their horns in celebration of their recent 50th
anniversary. It’s a big deal for them, but why should we
care? Because the computer and electronic devices we use
depend in large part on the fundamental breakthroughs
the founders of Fairchild made a half century ago. The
creation of this company is a remarkable demonstration
of how progress advances, in fits and starts, when the
right set of individuals have the right conditions in
which to work their magic.
For many tech insiders, especially those interested in
the roots of modern computing, the Fairchild story is
the stuff of legend. It begins with the invention of the
transistor at AT&T Bell Telephone Laboratories.
In the years prior to World War II, AT&T’s William
Shockley probed the possibility of creating a
solid-state alternative to the vacuum tube triode. After
the war, he was put in charge of the group that
developed the first transistor. For their work on this
breakthrough, Shockley and his colleagues John Bardeen
and Walter Brattain would receive the 1956 Nobel Prize
in Physics.
Shockley was a brilliant but difficult man, however,
and in 1955 he and Bell Labs parted ways. The following
year Shockley convinced businessman Arnold Beckman to
back his plans to create an advanced solid-state circuit
design that would be as revolutionary to the transistor
as the transistor was to the vacuum tube. But when he
moved to Palo Alto, Calif., to start his company, not a
single researcher in his old Bell Labs group accepted an
offer to join him. So Shockley set about hiring some of
the brightest young minds in America to form his
fledgling company.
Among the 20 prodigies he recruited, Jean Hoerni,
Gordon Moore, Robert Noyce, and a handful of others
quickly realized that Shockley was not going to be able
to advance the field further. And so the dissident
staffers decided to start their own company.
In October 1957, the eight members of the newly formed
Fairchild Semiconductor Co. opened shop. A furious
Shockley labeled them the Traitorous Eight.
The Fairchild team’s first effort was to commercialize
a new solid-state device called a mesa transistor.
Encountering trouble with its performance, they
experimented with novel ways of enhancing its
reliability. Jean Hoerni [see Michael Riordan’s account
of Hoerni’s contribution to the semiconductor industry,
“The
Silicon Dioxide Solution,” in this issue]
came up with an ingenious alternative. Here’s an excerpt
from one of Gordon Moore’s accounts of the invention of
the planar transistor:
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Jean was a
theoretician, and so was not very useful at the time
we were setting up the original facility at
Fairchild, building furnaces and all that kind of
stuff. He just sat in his office, scribbling things
on a piece of paper, and he came up with this idea
for building a transistor with the silicon oxide
layer left on top over the junctions. Where the
silicon junctions come to the surface of the silicon
is a very sensitive area, which we used to expose
and had to work awfully hard to keep clean. Hoerni
said, “Why not leave the oxide on there?” The
conventional wisdom from Bell Laboratories had been
that by the time you got done, the oxide was so
dirty that you wanted to get rid of it. Nobody had
ever tried leaving the oxide on. We couldn’t try it
either, because it required making four mask steps,
each indexed with respect to the next with very high
precision—a technology that didn’t exist.
So we couldn’t even
try Jean’s idea until a year and a half or so after
we had gone into business. When we finally got
around to trying it, it turned out to be a great
idea; it solved all the previous surface problems.
Noyce quickly saw the potential of the new
manufacturing method. He realized that by using the
planar process a designer could re-create the components
found on a typical circuit board of the time and etch
them onto the silicon wafer itself. The aluminum layer
used to make contact with the base and the emitter of
the transistor could also be used to interconnect
different electrical components such as resistors and
capacitors. It was the second breathtaking advance at
Fairchild in a year. Noyce had conceived an integrated
circuit that could be commercially developed—thus laying
the foundation of modern computing.
The Fairchild Eight went on to pioneer other
improvements to microchip technology. Eventually, most
of the principals moved on to create other companies.
They blazed an entrepreneurial trail through the world
of electronics that few have matched [for a look at
Fairchild’s corporate genealogy, see “Fairchild
Turns 50,” IEEE Spectrum, October].
So when we get giddy about the pace of technological
breakthroughs today, we should take a moment to remember
that a small band of workers rolled up their sleeves 50
years ago and set our digital world in motion. Thanks, Fairchild!
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