Illustration: Alan Chan
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Rockets are getting us
nowhere fast. Since the dawn of the space
age, the way we get into space hasn't changed: we spend
tens or hundreds of millions of dollars on a rocket
whose fundamental operating principle is a controlled
chemical explosion. We need something better, and that
something is a space elevator—a superstrong,
lightweight cable stretching 100 000 kilometers from
Earth's surface to a counterweight in space. Roomy
elevator cars powered by electricity would speed along
the cable. For a fraction of the cost, risk, and
complexity of today's rocket boosters, people and cargo
would be whisked into space in relative comfort and
safety.
It sounds like a crazy idea, and indeed the space
elevator has been the stuff of science fiction for
decades. But if we want to set the stage for the
large-scale and sustained exploration and colonization
of the planets and begin to exploit solar power in a way
that could significantly brighten the world's dimming
energy outlook, the space elevator is the only
technology that can deliver.
It all boils down to dollars and cents, of course. It
now costs about US $20 000 per kilogram to put objects
into orbit. Contrast that rate with the results of a
study I recently performed for NASA, which concluded
that a single space elevator could reduce the cost of
orbiting payloads to a remarkably low $200 a kilogram
and that multiple elevators could ultimately push costs
down below $10 a kilogram. With space elevators we could
eventually make putting people and cargo into space as
cheap, kilogram for kilogram, as airlifting them across
the Pacific.
The implications of such a dramatic reduction in the
cost of getting to Earth orbit are startling. It's a
good bet that new industries would blossom as the
resources of the solar system became accessible as never
before. Take solar power: the idea of building giant
collectors in orbit to soak up some of the sun's vast
power and beam it back to Earth via microwaves has been
around for decades. But the huge size of the collectors
has made the idea economically unfeasible with launch
technologies based on chemical rockets. With a space
elevator's much cheaper launch costs, however, the
economics of space-based solar power start looking good.
A host of other long-standing space dreams would also
become affordable, from asteroid mining to tourism. Some
of these would depend on other space-transportation
technologies for hauling people and cargo past the
elevator's last stop in high-Earth orbit. But physics
dictates that the bulk of the cost is dominated by the
price of getting into orbit in the first place. For
example, 95 percent of the mass of each mighty Saturn V
moon rocket was used up just getting into low-Earth
orbit. As science-fiction author Robert A. Heinlein
reportedly said: "Once you get to Earth orbit, you're
halfway to anywhere in the solar system." With the huge
cost penalty of traveling between Earth and orbit
drastically reduced, it would actually be possible to
quarry mineral-rich asteroids and return the materials
to Earth for less than what it now costs, in some cases,
to rip metal ores out of Earth's crust and then refine
them. Tourism, too, could finally arrive on the high
frontier: a zero-gravity vacation in geostationary
orbit, with the globe spread out in a ceaselessly
changing panoply below, could finally become something
that an average person could experience. And for the
more adventurous, the moon and Mars could become the
next frontier.
So why can't we do all
this with rockets? And why is the space
elevator so cheap?
The answer is that chemical rockets are inherently too
inefficient: only a tiny percentage of the mass at
liftoff is valuable payload. Most of the rest is fuel
and engines that are either thrown away or recycled at
enormous expense. Nuclear and electric rockets promise
huge improvements in efficiency and will be vital to the
future of solar system exploration, but they are
impractical as a means of getting off Earth: they either
don't produce enough thrust to overcome gravity or pose
a potentially serious radiation hazard.
On the other hand, space elevators could haul tons of
material into space all day, every day. And the core of
the space elevator—the cable—could be constructed from
cheap, plentiful materials that would last for decades.
A space elevator would be amazingly expensive or
absurdly cheap—depending on how you look at it. It
would cost about $6 billion in today's dollars just to
complete the structure itself, according to my study.
Costs associated with legal, regulatory, and political
aspects could easily add another $4 billion, but these
expenses are much harder to estimate.
Building such an enormous structure would probably
require treaty-level negotiations with the international
community, for example. A $10 billion price tag,
however, isn't really extraordinary in the economics of
space exploration. NASA's budget is about $15 billion a
year, and a single shuttle launch costs about half a
billion dollars.
The construction schedule could conceivably be as
short as 10 years, but 15 years is a more realistic
estimate when technology development, budget cycles,
competitive selection, and other factors are accounted for.
After the first elevator was built, its initial
purpose would be to lift into space the materials for a
second elevator. As with conventional elevators in tall
buildings, practical realities make it almost certain
that more than one elevator would be constructed. With
separate "up" and "down" elevators, you could haul cargo
and passengers simultaneously to and from space. The
second elevator would be much easier and cheaper to
build than the first, not only because it could make use
of the first elevator but because all the R&D and
much of the supporting infrastructure would already be
complete. With these savings, I estimate that a second
elevator would cost a fraction of the first one—as
little as $3 billion dollars for parts and construction.
In my studies, I have found that the schedule for more
elevators, after the first, could be compressed to as
little as six months. The first country or consortium to
finish an elevator would therefore gain an almost
unbeatable head start over any competitors.
Five years ago, the space elevator was considered
science fiction by most of the space community. With the
advent of carbon-nanotube composites and the conclusions
of recent studies, the space elevator concept is moving
toward mainstream acceptance
The estimated operational cost for the first elevator
is several hundred dollars per kilogram to any Earth
orbit, the moon, or Mars, a drop of two orders of
magnitude over the cost of current launch technologies.
With the completion of subsequent elevators, the cost
would drop even further, to a few dollars per kilogram.
So how exactly would it work? Springing out from an
anchor point on the equator, the space elevator cable
would rise straight up, passing through geostationary
orbit at 36 000 km and continuing for another 64 000 km
until it terminates in a 600-ton counterweight. The
cable would be held up in a manner similar to that which
holds a string taut as a weight tied to it is swung in a
circle. The key detail that would make the elevator work
would be the fact that its center of gravity would be at
the geostationary orbit mark, forcing the entire
structure to move in lockstep with Earth's rotation.
Electrically powered elevator cars, which I call
climbers, would crawl up the cable, carrying people or
cargo. Each car would weigh about 20 tons fully loaded,
of which about 13 tons would be payload. These payloads
could be in the form of inflatable structures, like
those proposed for the International Space Station, with
about 900 cubic meters of space, or roughly as much as a
five-bedroom house. For passengers, a climber would be
like a space-going cruise ship; there would be small
sleeping quarters, a tiny kitchen and other amenities,
and, of course, windows with some of the most stunning
views in the solar system. Ascending at 190 km per hour,
the climbers would reach geostationary orbit in about
eight days [see illustration, "Way Station"].
The biggest
challenges to building an elevator are
finding a strong enough cable material and then
designing and constructing the cable. The cable would be
the heart of the elevator, and finding the right stuff
for its manufacture has historically been the main
obstacle to turning the elevator into reality.
In fact, the space elevator concept is an old
one—Russian scientist Konstantin Tsiolkovsky proposed
the basic concept more than a century ago. The idea
resurfaced in the 1960s, but at the time there was no
material in existence strong enough for the cable. To
support its own weight as well as the weight of
climbers, the cable has to be built out of something
that is incredibly light and yet so strong that it makes
steel seem like soft-serve ice cream. The space elevator
faded back into the realm of sci-fi.
Then, in 1991, Japanese researcher Sumio Iijima
discovered carbon nanotubes. These are long, narrow,
cylindrical molecules; the cylinder walls are made of
carbon atoms, and the tube is about 1 nanometer in diameter.
In theory, at least, carbon-nanotube-based materials
have the potential to be 100 times as strong as steel,
at one-sixth the density. This strength is three times
as great as what is needed for the space elevator. The
most recent experiments have produced 4-centimeter-long
pieces of carbon-nanotube materials that have 70 times
the strength of steel. Outside the lab, bulk
carbon-nanotube composite fibers have already been made
in kilometer-long lengths, but these composite fibers do
not yet have the strength needed for a space elevator
cable.
However, we think we know how to get there. There are
two methods being examined at academic institutions and
at my company, Carbon Designs Inc., in Dallas. The first
approach is to use long composite fibers, which are
about as strong as steel and have a composition of 3
percent carbon nanotubes, the rest being a common
plastic polymer. By improving the ability of the
carbon-nanotube wall to adhere to other molecules and
increasing the ratio of nanotubes to plastic in the
fiber to 50 percent, it should be possible to produce
fibers strong enough for the space elevator cable.
The second approach is to make the cable out of spun
carbon-nanotube fibers. Here, long nanotubes would be
twisted together like conventional thread. This method
has the potential to produce extremely strong material
that could meet the demands of the space elevator. Both
processes could be proved in the next few years.
With a suitable material on the horizon, the next
question is the design of the cable itself. Prior to
2000, in both science fiction and the scant technical
literature, the space elevator was a massive
system—with huge cables 10 meters in diameter or
inhabited towers more than a kilometer across. These
systems also required snagging asteroids to use as the
counterweight at the end of the elevator. Suffice it to
say, it's all well beyond our current engineering
capabilities—mechanical, electrical, material, and otherwise.
IN MY STUDY,
I sought a design that could be built soon and could
annually lift 1500 tons, or 10 times as much mass as the
United States now launches into space in a typical year.
In 2000, I received a grant from NASA's Institute for
Advanced Concepts to begin a new study on space
elevators. The study formed the basis of a book I
coauthored with Eric A. Westling, The Space Elevator: A
Revolutionary Earth-to-Space Transportation System
(Spageo Inc., 2002). Work continued at the Institute for
Scientific Research Inc., in Fairmont, W. Va., and now
at Carbon Design. The result is a preliminary design for
a simplified, cheaper, and lightweight elevator.
This design calls for a ribbon instead of a round
cable. The flexible ribbon, just 1 meter wide and
thinner than paper, would be made of carbon-nanotube
composite fibers arranged in long strands, cross-braced
to evenly redistribute the load if a strand were cut.
Space debris that would sever a small round cable would
pass through the broader ribbon, creating small holes
and a manageable reduction in cable strength, letting it
survive impacts from small debris and meteoroids, which
would be fairly common [see illustration, "Cable Close-Up"].
Choosing a ribbon rather than a circular cable also
greatly simplifies the design of the tread system for
moving the elevator car along the cable. The climbers
would pull themselves up the cable using pairs of
motorized treads that clamp the cable between them. The
broad, flat treads would sandwich the ribbon, exerting
significant forces against each other to grip the cable
securely. The treads are based on conventional treads,
the drive system is built with fairly standard dc
electric motors, and the control systems are no more
complex than what you'd find in a typical auto today. A
round cable, on the other hand, would require a far more
complex arrangement of wheeled gripping systems.
Because of the thinness of the ribbon, it would be
surprisingly light: the entire 100 000-km length would
have a mass of just 800 tons, not counting the
counterweight's 600 tons. But this is still obviously
substantial, and it leads us to the other big problem in
building the elevator: how would we get all that cable
and counterweight mass up into space in the first place?
Currently, the largest rockets available can place
only a 5-ton payload into the 36 000-km geostationary
orbit where construction would have to begin. Remember
that to keep the elevator fixed above one spot on
Earth's surface, its center of gravity must always
remain at the 36 000-km mark.
Launching and assembling hundreds of 5-ton payloads
would be impractical, so my colleagues and I devised an
alternative plan. An initial "deployment spacecraft" and
two smaller spools of ribbon massing 20 tons each would
be launched separately into low-Earth orbit using
expendable rockets. The deployment spacecraft and spools
would be assembled together using techniques pioneered
for the Mir space station and the International Space
Station. The deployment spacecraft would then follow a
spiral course out to geostationary orbit using a slow,
but fuel-efficient, trajectory.
Upon arrival, the spacecraft would begin paying out
the two spools side by side toward Earth. Meanwhile, the
deployment spacecraft would fire its engine again,
raising it above geostationary orbit. The spacecraft's
motions would be synchronized with the unreeling cable
so that the spacecraft would act as the counterweight to
the rest of the cable: this would keep the center of
gravity of the entire elevator structure in
geostationary orbit [see illustration, "View From the Top"]. When
the two halves of the ribbon reached Earth's surface, a
special elevator car would be attached that would ascend
the elevator, stitching the two side-by-side halves of
the ribbon together. This initial system would have a
20-cm-wide ribbon and could support 1-ton climbers.
Other specialized climbers would then be sent up this
initial ribbon, adding more small ribbons to the
existing one. When one reached the far end of the
elevator cable, the climber's mass would be added to the
counterweight, keeping the elevator in balance so that
its center of gravity would stay in geostationary orbit.
After 280 such climbers, a meter-wide ribbon that could
support 20-ton climbers would be complete.
The climbers, like most of the elevator system, would
use off-the-shelf components wherever possible. One of
the reasons the climbers would be so simple and have so
much room for payload is that they would not carry
power-generating equipment. Power would be delivered to
climbers by lasers beaming 840-nm light from Earth onto
an array of photovoltaic cells; at this wavelength,
photovoltaic cells can generate electricity at an
efficiency of 80 percent [see illustration, "Going Up"]. The lasers
required are not yet available, but components are being
tested, and free-electron or solid-state lasers at the
power levels we need (hundreds of kilowatts) are
expected to be available in a few years.
Once an elevator is
deployed, keeping it operating would be the
next big challenge. Serious threats to an elevator would
come from:
-
The weather—lightning, wind, hurricanes,
tornadoes, and jet streams
-
Airplanes, meteors, space debris, and satellites
-
Erosion from atomic oxygen in the upper atmosphere
-
Radiation damage
-
Induced oscillations in the cable
-
Induced electrical currents
-
Terrorists
Some of these challenges would be met merely by
locating the elevator's Earth anchor in the eastern
equatorial Pacific, west of the Galapagos Islands, where
the weather is unusually calm and the threats from
hurricanes, tornadoes, lightning, jet streams, and wind
are greatly reduced. This location is also about 650 km
from any current air routes or sea lanes, significantly
reducing the chance of an accidental collision and
making the site easier to secure against terrorists. An
anchor in the Pacific obviously implies a floating
platform, but such structures are already commercially
available, thanks to the offshore oil industry [see
illustration, "Elevator
Ahoy"].
These platforms would be mobile, which would allow the
elevator, with sufficient warning, to avoid orbiting
satellites and debris by moving the anchor end of the
cable back and forth about 1 km, pulling the ribbon out
of the path of an oncoming object. While debris and
other objects down to 10 cm in diameter are currently
tracked, objects with diameters as small as 1 cm are a
potential threat to the elevator. As a consequence, the
current elevator system design includes a
high-sensitivity ground-based radar facility to track
all objects in low-Earth orbit that are at least 1 cm
wide [see illustration, "Watching the Skies"].
A system like this was designed for the International
Space Station but never implemented.
Eliminating erosion from atomic oxygen at altitudes of
100 to 800 km would be the job of thin metal coatings
applied to the cable. Radiation damage would be
mitigated by using carbon nanotubes and plastic polymer
materials that are inherently radiation resistant.
To avoid problems with cable oscillations induced by
tidal forces, my ribbon design calls for a natural
resonant period—7.2 hours—that does not resonate with
the 24-hour periods of the moon and sun. Any
oscillations that do occur would be damped by the mobile
anchor station.
Induced electrical currents would be generated only if
the ribbon cut through Earth's, or an interplanetary,
magnetic field. Because the ribbon would be stationary
relative to Earth's magnetic field, only dynamic changes
in the magnetic field could cause currents in the
ribbon, and these would be small. The interplanetary
magnetic field is also small, except in cases of extreme
solar activity, and even then, the currents generated
would be on the order of milliwatts and easily
dissipated. Currents caused by charged plasma in Earth's
ionosphere would also be negligible, because the
ribbon's composite material would have high electrical resistance.
The last
challenge, and the one that sparks the most
interest in today's geopolitical climate, is terrorism.
Despite the elevator anchor's remoteness and
defensibility, an attack that severs the elevator
cable—for example, by detonating a bomb planted on an
elevator car—is a possibility. So what would happen if
the cable were cut?
Science-fiction scenarios have portrayed a
space-elevator cable failure as a global disaster, but
the reality, for my design, would be nothing of the
sort. Remember that the ribbon's center of gravity is in
geostationary orbit, and the entire cable is under
tension as the counterweight swings around Earth. If the
ribbon were to be severed near the bottom, all the cable
above the cut would float up and start to drift.
Calculations show that the ribbon and counterweight
would most likely be thrown out of Earth orbit into open
space.
Of course, the cable below the severed point would
fall. But because the linear density of the ribbon would
be just 8 kg/km, literally lighter than a feather,
proportionally speaking, it would be unlikely to do
much, if any, physical damage. In the worst-case
scenario, where the cable is severed near the top, in
space, the released counterweight would fly out of Earth
orbit and nearly the entire ribbon would begin to fall
down and wrap around the planet. As the ribbon fell it
would gain velocity, and any ribbon above the first 1000
km would burn up when it hit the atmosphere, producing
long, light ribbons that are meters to kilometers in
length. It would be a mess and a financial loss, and
probably an impressive light show in the upper
atmosphere, but nothing like a planetary disaster. Some
toxicity issues are being investigated in connection
with inhalation of ribbon debris, but initial results
indicate that the health risks would be small.
Five years ago, most of the space community considered
the space elevator a far-future proposition at best.
With the advent of carbon-nanotube composites and the
conclusions of recent studies, the space elevator
concept is moving toward mainstream acceptance. The
current ribbon design has attracted considerable
interest from NASA headquarters, the European Space
Agency, and the U.S. Air Force. Independent evaluations
by NASA and ESA are under way, and it is my belief that
their findings will add substantial credibility to the program.
If the initial estimates are confirmed and a space
elevator is constructed, it will open space for
applications we can barely imagine. With a space
elevator providing cheap, easy, low-risk access to
space, people's lives on Earth could be immeasurably
enhanced as the wealth of the solar system is brought to
their door.
Humanity would at last be poised to make its next move
into space and onto the moon and Mars—not as a horribly
inefficient, one-shot deal but as a continuing
enterprise. Space travel would become part of our
everyday culture. Just as the development of stone tools
opened up huge new habitats and ways of life to our
distant ancestors, so, too, will the space elevator
transform humanity's destiny.